Enhanced Optimization of Composite Laminates: Multi-Objective Genetic Algorithms with Improved Ply-Stacking Sequences.

This study introduces multi-objective genetic algorithms for optimizing the stacking sequence of lightweight composite structures. Notably, significant emphasis is placed on adhering to engineering design guidelines specific to stacking sequence design. These guidelines are effectively integrated into the optimization problem formulation as either constraints or additional objectives. To enhance the initialization process, a novel strategy is proposed based on mechanical considerations. The method is then applied to optimize a composite laminate in terms of weight, inverse reserve factor, and buckling load factor. Three laminates were considered, and the influence of the design and the material composition on their mechanical properties were studied. This research demonstrated that a new stacking sequence [906/454/06] resulted in improved optimum designs compared to the traditional stacking sequence comprising plies at 0°, 45°, and 90° angles. These outcomes can be deemed the optimum stacking sequence, making them valuable for future applications in unmanned aerial vehicle (UAV) structures.

High-performance cooling and heat pumping based on fatigue-resistant elastocaloric effect in compression.

In recent years, elastocaloric cooling has shown great potential as an alternative to vapor-compression refrigeration. However, there is still no existing elastocaloric device that offers fatigue-resistant operation and yet high cooling/heat-pumping performance. Here, we introduce a new design of an elastocaloric regenerator based on compression-loaded Ni-Ti tubes, referred to as a shell-and-tube-like elastocaloric regenerator. Our regenerator design, which can operate in both cooling and heat-pumping modes, enables durable operation and record performance with a maximum temperature span of 31.3 K in heat-pumping mode or maximum heating/cooling powers of more than 60 W, equivalent to 4,400 W/kg of the elastocaloric material (at temperature span of 10 K). In terms of both maximum performance metrics, these results surpass all previously developed caloric (magnetocaloric, electrocaloric, and elastocaloric) devices and demonstrate the enormous potential of compression-loaded elastocaloric regenerators to be used in elastocaloric devices for a wide range of cooling and heat-pumping applications.

High virucidal potential of novel ceramic-metal composites fabricated via hybrid selective laser melting and spark plasma sintering routes.

In this work, we combine selective laser melting (SLM) and spark plasma sintering (SPS) to fabricate new materials with high virucidal potential. Various bioactive disc-shaped ceramics, metal alloys, and composites were fabricated and tested against bacteriophage Phi6-a model system for RNA-enveloped viruses. We prepared silver-doped titanium dioxide (TiO2 + 2.5‒10% Ag), copper-doped titanium dioxide (TiO2 + 2.5‒10% Cu), Cu2NiSiCr, and Cu15Ni8Sn composite materials (metal lattices filled with ceramics). The virucidal tests of the ceramic and metal powders were performed in buffered suspensions, while the surfaces of the discs were tested by swabbing. The results show that the virus titer on the TiO2 + 10% Ag ceramic and CuNi2SiCr metal discs decreased by 4 logs after 15 min of exposure to the surfaces compared to the control ceramic and steel discs. We show that SLM 3D printed pre-alloyed CuNi2SiCr filled with bioactive TiO2 + 10% Ag nanopowders and sintered by the SPS process combines the simplicity of printing with the strength and virucidal properties of Ag and Cu materials. The proposed new virucidal materials were also used for the fabrication of prototype elevator buttons.

Phi 6 Bacteriophage Inactivation by Metal Salts, Metal Powders, and Metal Surfaces.

The interaction of phages with abiotic environmental surfaces is usually an understudied field of phage ecology. In this study, we investigated the virucidal potential of different metal salts, metal and ceramic powders doped with Ag and Cu ions, and newly fabricated ceramic and metal surfaces against Phi6 bacteriophage. The new materials were fabricated by spark plasma sintering (SPS) and/or selective laser melting (SLM) techniques and had different surface free energies and infiltration features. We show that inactivation of Phi6 in solutions with Ag and Cu ions can be as effective as inactivation by pH, temperature, or UV. Adding powder to Ag and Cu ion solutions decreased their virucidal effect. The newly fabricated ceramic and metal surfaces showed very good virucidal activity. In particular, 45%TiO2 + 5%Ag + 45%ZrO2 + 5%Cu, in addition to virus adhesion, showed virucidal and infiltration properties. The results indicate that more than 99.99% of viruses deposited on the new ceramic surface were inactivated or irreversibly attached to it.

Method of image charges for describing deformation of bounded two-dimensional solids with circular inclusions.

We present a method for predicting the linear response deformation of finite and semi-infinite 2D solid structures with circular holes and inclusions by employing the analogies with image charges and induction in electrostatics. Charges in electrostatics induce image charges near conductive boundaries and an external electric field induces polarization (dipoles, quadrupoles, and other multipoles) of conductive and dielectric objects. Similarly, charges in elasticity induce image charges near boundaries and external stress induces polarization (quadrupoles and other multipoles) inside holes and inclusions. Stresses generated by these induced elastic multipoles as well as stresses generated by their images near boundaries then lead to interactions between holes and inclusions and with their images, which induce additional polarization and thus additional deformation of holes and inclusions. We present a method that expands induced polarization in a series of elastic multipoles, which systematically takes into account the interactions of inclusions and holes with the external field, between them, and with their images. The results of our method for linear deformation of circular holes and inclusions near straight and curved boundaries show good agreement with both linear finite element simulations and experiments.

Elastic multipole method for describing deformation of infinite two-dimensional solids with circular inclusions.

Elastic materials with holes and inclusions are important in a large variety of contexts ranging from construction material to biological membranes. More recently, they have also been exploited in mechanical metamaterials, where the geometry of highly deformable structures is responsible for their unusual properties, such as negative Poisson's ratio, mechanical cloaking, and tunable phononic band gaps. Understanding how such structures deform in response to applied external loads is thus crucial for designing novel mechanical metamaterials. Here we present a method for predicting the linear response of infinite 2D solid structures with circular holes and inclusions by employing analogies with electrostatics. Just like an external electric field induces polarization (dipoles, quadrupoles, and other multipoles) of conductive and dielectric objects, external stress induces elastic multipoles inside holes and inclusions. Stresses generated by these induced elastic multipoles then lead to interactions between holes and inclusions, which induce additional polarization and thus additional deformation of holes and inclusions. We present a method that expands the induced polarization in a series of elastic multipoles, which systematically takes into account the interactions of inclusions and holes with the external stress field and also between them. The results of our method show good agreement with both linear finite element simulations and experiments.

Wrinkling crystallography on spherical surfaces.

We present the results of an experimental investigation on the crystallography of the dimpled patterns obtained through wrinkling of a curved elastic system. Our macroscopic samples comprise a thin hemispherical shell bound to an equally curved compliant substrate. Under compression, a crystalline pattern of dimples self-organizes on the surface of the shell. Stresses are relaxed by both out-of-surface buckling and the emergence of defects in the quasi-hexagonal pattern. Three-dimensional scanning is used to digitize the topography. Regarding the dimples as point-like packing units produces spherical Voronoi tessellations with cells that are polydisperse and distorted, away from their regular shapes. We analyze the structure of crystalline defects, as a function of system size. Disclinations are observed and, above a threshold value, dislocations proliferate rapidly with system size. Our samples exhibit striking similarities with other curved crystals of charged particles and colloids. Differences are also found and attributed to the far-from-equilibrium nature of our patterns due to the random and initially frozen material imperfections which act as nucleation points, the presence of a physical boundary which represents an additional source of stress, and the inability of dimples to rearrange during crystallization. Even if we do not have access to the exact form of the interdimple interaction, our experiments suggest a broader generality of previous results of curved crystallography and their robustness on the details of the interaction potential. Furthermore, our findings open the door to future studies on curved crystals far from equilibrium.

Minimum cement volume for vertebroplasty.

PURPOSE: Percutaneous vertebroplasty is a widely used vertebral augmentation technique. It is a minimally invasive and low-risk procedure, but has some disadvantages with a relatively high number of bone cement leaks and adjacent vertebral fractures. The aim of this cadaveric study was to determine the minimum percentage of cement fill volume in vertebroplasty needed to restore vertebral stiffness and adjacent intradiscal pressure. METHODS: Thirteen thoracolumbar spine mobile segments were loaded to induce a vertebral fracture. After fracture vertebroplasty was performed, four times in the same fractured vertebra. The injected cement volume was 5 % of the fractured vertebral volume to reach 5, 10, 15 and 20 % of cement fill. Biomechanical testing was performed before the fracture, after the fracture and after each cement injection. RESULTS: After vertebral fracture compressive stiffness was reduced to 47 % of the pre-fracture value and was partially restored to 61 % after 10 % cement fill. With vertebroplasty intradiscal pressure gradually increased, depending on specimen position, from 48 to a total of 71 % at 15 % of cement fill. CONCLUSIONS: Compressive stiffness and intradiscal pressure increase with the percentage of cement fill. Fifteen per cent of cement fill was the limit beyond which no substantial increase in compressive stiffness or intradiscal pressure could be detected and is the minimum volume of cement we recommend for vertebroplasty. In the average thoracolumbar vertebra this means 4-6 ml of cement.

Smart morphable surfaces for aerodynamic drag control.

Smart Morphable Surfaces enable switchable and tunable aerodynamic drag reduction of bluff bodies. Their topography, resembling the morphology of golf balls, can be custom-generated through a wrinkling instability on a curved surface. Pneumatic actuation of these patterns results in the control of the drag coefficient of spherical samples by up to a factor of two, over a range of flow conditions.

Cryopreservation with glycerol improves the in vitro biomechanical characteristics of human patellar tendon allografts.

PURPOSE: To evaluate the in vitro biomechanical characteristics of patellar tendon ligaments (BTB) when stored as fresh frozen or as glycerol cryopreserved allografts. METHODS: Seventy patellar tendons were harvested from 35 cadaveric human donors and randomly assigned into seven groups. Grafts in group FRESH were mechanically tested within 2 h of harvesting. FROZ-3, FROZ-6, and FROZ-9 were deep-frozen to -80 °C for 3, 6, and 9 months, respectively. Grafts in groups CRYO-3, CRYO-6, and CRYO-9 were initially incubated with 10% glycerol in a phosphate-buffered saline for 1 h and then stored in glycerol solution (10% glycerol in PBS) at -80 °C for 3, 6, and 9 months, respectively. Grafts were mechanically tested with two cycling modes (50-250 °N and 150-500 °N) and then loaded to failure. RESULTS: Cryopreserved grafts demonstrated more consistent results and expressed lower elongation rates after both cycling loading protocols compared to their frozen counterparts at all storage times. During load-to-failure analysis, ultimate stiffness levels were predominantly higher (23.9-61.5%) in cryopreserved grafts compared with frozen grafts, and ultimate stress levels were 26% (13.3-47.7%) higher, regardless of the storage time. Moreover, cryopreserved grafts revealed similar ultimate elongation and uniformly higher ultimate stiffness and ultimate stress levels compared to fresh grafts. CONCLUSION: The results of this in vitro study demonstrated superior mechanical properties of cryopreserved grafts compared to frozen grafts within a preservation period of 9 months. Cryopreservation with glycerol solution might be used to further improve the quality of preserved soft-tissue allografts.